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  • FKKT|泰国制造业现场的 3D 打印机活用例 用工业用3D打印机试制&开发高尔夫用品

FKKT|泰国制造业现场的 3D 打印机活用例 用工业用3D打印机试制&开发高尔夫用品

15/02/2022
SAMURAI ASIA 编辑部

▲ FKKT 的加藤 大贵 MD(左)和 YN2-TECH 中村 亮太 MD(右)
 中央是美国 Stratasys 公司的 3D 打印机 “Objet260 Connex3”

在武士亚洲杂志4月号的 YN2-TECH 的 AM 解决方案特辑中登场的是 FKK 泰国。在知名企业的耳机零件制作和本公司品牌的体育产品开发等中,活用了 YN2-TECH 提出的 AM 解决方案。

(※本文是对武士亚洲2021年4月号特刊的重新编辑)

FKKT(不二化成集团)、3D 打印机应用于本公司品牌 “L!ORG” 的商品开发


FKKT 通过使用 PU 皮革和聚氨酯的高频加工缝制,制作耳机零件、汽车饰品、运动用队服等。在这里工作的泰国员工人数超过600人。 在日系超市等可以买到的 “Zumi+」” 这种设计性很高的口罩也是该公司的商品。

母公司不二化成工业株式会社(总公司:静冈县沼津市)创立于1959年,用自己的特殊制法和缝制技术生产知名音响制造商的耳机中使用的耳部零件和头部零件。

作为东南亚的生产基地于2011年成立泰国法人 FKK 泰国。

作为泰国独有的商品,于2020年成立高尔夫用品品牌“L!ORG”,开发销售衬衫、高尔夫手套、鞋用包等。

根据 YN2-TECH 的提案导入的3D打印机在该公司的商品制作中被活用。

▲ Strayasys(Strayasys公司)Object260 Connex3

用 Strayasys 公司的 3D 打印机,制作简单的速度试制品


FKKT 采用的美国 Strayasys 公司的 3D 彩色打印机 “Object260 Connex3” 是入门级的高端机。16 μm 的细层叠间距,可以表现纤细复杂的形状,也满足专业用户的需求。

通过使用液态塑料的 3D 打印系统(聚合喷气方式)和素材的组合,多种颜色的使用(从中性颜色到鲜明的颜色)和透明度(透明~不透明)等视觉表现优异。另外,还可以再现不同硬度(硬质~软质)的触感。

Objet260 Connex3 的主要特点

・多材质&多色 3D 打印机入门机型
・最适合制作色调变化丰富的试制品
・色彩、透明度、硬度可以变更
・可制作高耐热性的试制品
・可从 CAD 文件直接读取设计信息


3D 打印机可以挑战各种各样的试制品


“ 3D 打印机的使用,大大缩短了耳机的耳部零件开发用样品的制作时间。然后,可以制作比以往更高完成精度的样品了。(加藤 MD)”

YN2-TECH 表示,应加藤 MD 的“希望进一步提高 3D 打印机的运行效率。想挑战新事物”的要求,他还协助制作了上述高尔夫用品乐园的齿轮和饰品的试制品。

“虽然试制品从1开始制作既费钱又费时间,但是使用 3D 打印机的话,仅需要很少的费用,就可以尝试各种形状和颜色的组合。(加藤 MD)”

▲ 使用 3D 打印机试制了安装在包拉链上的带商标的部件等

“要有效利用 3D 打印机,需要 3D 数据。在与汽车和家电相关的客户的工作中,YN2-TECH 磨练了 3D 数据 & 打印机的提案力。
虽然是第一次在高尔夫用品上为 B to C 的顾客开发商品,但我和 FKK 泰国在本公司出谋划策,努力奋斗。(中村 MD)”

中村 MD 表示,希望今后在泰国推广 AM(Additive Manufacturing ※1)。

“不仅仅是 3D 打印机的销售和维护,还会一起开发些什么。我想用 B to C 发布开发的产品。
我想和 FKT 成为作为合作伙伴一直信赖的存在。如果在 3D 解决方案上有困难,可以随时咨询,目标是 “哆啦 A 梦”。 ”

这个故事的后续请看采访视频!

※1 Am( Additive Manufacturing )= 层叠造型。
AM 是指基于 3D 打印技术的层叠造型技术制造方式的语言

▲ 能反映加藤 MD 想法的 L!ORG 品牌的流行花纹,色彩丰富的运动服

合作:FKK(Thailand) CO.,LTD.

FKKT 加藤 大贵 Motoki Kato/Managing Director

2002年 不二化成工業株式会社 入社
22002年 不二化成工业株式会社 入职
2003年 赴广州东莞市开办中国工厂
     往返于日本和中国直到2008年
2011年 前往泰国的 FKK泰国赴任


对 YN2-TECH 的 3D 解决方案 & 3D 打印机试制品感兴趣的人,请通过以下表格进行咨询



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