Are you feeling that Excel and whiteboards are not enough for the process management of Die/Mold/Parts manufacturing?
"AIQ", process control software developed by CGS for Mold/Die/Parts manufacturing can create a DB (database) of the order and supply information to eliminate waste, increase machine utilization rates, and improve production efficiency by linking and “visualizing” schedules, progress, results, loads, and costs in real time.
General order management systems may not be user-friendly to use due to their numerous functions, or not be sufficiently supported by the software developers, which may not result in a good cost performance against user's expectation.
AIQ is specialized for the Die/Mold/Parts manufacturing field, so it can be easily and quickly migrated into operation, and improve efficiency by eliminating wasted time and operation.
1) Order Management
(1) Register basic data related to orders, such as product information, order information, and customer information.
(2) Centralized management of information can be easily performed by registering related files in a series of operation as attached information.
(3) It is possible to register process design patterns that standardize the time and effort required for registration, as well as highly accurate machining times based on past performance data.
2) Planning Management
(1) It automatically assigns an operation plan that takes into account each order’s delivery date, the load on equipment and personnel, and the relationship between the processes of each part.
(2) The available date and time in each process can be confirmed.
(3) Even if a rush job comes in, the effect on all orders can be visualized, making a immediate simulation of possible delivery schedule at each process.
3) Results Registration
(1) Workers themselves can register the results with simple operations using tablets or PC terminals.
(2) Allows you to promptly check the operating status of personnel and equipment at the site and grasp the progress status of the entire order.
4) Results Management
(1) Various analysis including comparison of planned and actual results are possible by aggregating results according to categories such as period, order, process, parts, and customer.
(2) Complicated daily report management can be easily aggregated for each worker from the accumulated actual data with AIQ.
(3) By connecting to a large screen monitor, the operating status of each facility can be shared in real time, contributing to the raising of workers' awareness.
(4) It also supports phase management and cost control for each order (shipping/inspection/invoicing/payment receiving status, etc.), preventing omissions in operations.
Example of AIQ system configuration
Detailed-careful support by Japanese and Thai engineers
Since AIQ is a CGS-developed product, our engineers will provide detailed-careful support in both Japanese and Thai language (on-site visit, by remote desktop tool, phone call, e-mail, etc.) from installation and start-up to daily operation. Please be rest assured.