Nihon Denkei (Thailand) has been providing a wide range of electronic measuring instruments and testing machines for customers in the QC and QA fields. Recently, with the expansion of customer needs, we have broadened our focus beyond measuring instruments to offer solutions for the manufacturing sector. As part of this expansion, we are pleased to introduce dispensers and desktop robots from “Musashi Engineering,” a leading comprehensive manufacturer of dispensing systems.
Musashi Engineering is a leading comprehensive manufacturer of dispensers (precision liquid dispensing devices), holding the largest market share in Japan and a strong presence across East Asia and Southeast Asia.
With the industry's most extensive product lineup and proprietary robotic technology, Musashi Engineering provides innovative dispensing solutions. Offering more than 10 different dispensing methods, the company is recognized for its durability, long lifespan, and high technical adaptability, including customized solutions tailored to each customer's needs.
The Thai subsidiary is equipped with a test room (lab) and a team of five engineers. They offer optimal dispensing solutions and testing proposals tailored to user needs.
Many manufacturing sites currently use the air pulse method, but reducing takt time remains a common challenge. To improve manufacturing efficiency, faster and more precise dispensing technology is essential.
To meet this need, we recommend the following two advanced dispensing methods:
・Jet Method:Enables high-precision, omnidirectional dispensing from a distance, unaffected by workpiece warping or individual variations.
・Screw Method:Utilizes a unique screw mechanism to eliminate dispensing volume variations and liquid accumulation, ensuring fast and precise dispensing of high-viscosity liquids. Particularly effective for stable micro-dot and line dispensing.
This article will highlight two dispensing applications that are currently in high demand in Thailand.
This process is essential for devices used in harsh environments. Automation of this process can lead to significant improvements in work conditions, labor reduction, material waste reduction, and environmental compliance.
<Recommended Solution>
A non-contact jet dispensing system capable of applying medium to high viscosity liquids at ultra-high speed and with stable performance.
<Product features>
・Ultra-high-speed dispensing performance of 333 shots per second, significantly reducing production takt time.
・Unique jet mechanism enables precise micro-coating.
・Four times the durability of conventional models.
・Stable dispensing reproducibility
・Standard temperature control mechanism.
・Versions with CE marking and EU RoHS compliance available.
A desktop dispensing robot that combines the “core” dispensing technologies, offering excellent cost performance.
<Product features>
・Industry-leading high-speed operation at 800mm/s
・Repeatable positioning accuracy of ±0.01mm
・Synchronization speed function that maintains a consistent drawing width at corners, minimizing takt time
・New teaching pendant, interactive navigation function, stopwatch function, and other advanced options
・26/26 external I/O points, USB communication, and Z-axis brake function
・Optional nozzle adjuster to automate nozzle position adjustment after syringe replacement
Standard non-curing liquid thermal materials are commonly used, with high-viscosity liquids often employed as a countermeasure against pump-out.
<Recommended solution:>
A high-performance screw dispenser designed to apply high-viscosity, filler-containing liquids and specialized liquids (such as cream solder, epoxy resin, and thermal grease) with high speed and stability.
<Product features>
・The unique screw mechanism minimizes dispensing volume variation and liquid accumulation, ensuring highly accurate and stable point and line dispensing.
・Easy syringe replacement reduces downtime and enhances work efficiency.
・Material costs are reduced by eliminating fluid waste.
・Improved durability of consumable parts reduces maintenance frequency and lowers operating costs.
・The newly developed synchronization speed function streamlines adjustment tasks, enabling more efficient dispensing.
Nihon Denkei (Thailand) has a demonstration system combining the "AEROJET" and the "High-Precision Digital Dispenser ML-6000XPro" at the Laem Chabang Branch. By having this system on-site, we are strengthening our support for implementation in an environment close to actual users.
In addition, Nihon Denkei (Thailand) has Thai sales engineers with extensive knowledge of Musashi Engineering products and hands-on experience. They offer expert advice and comprehensive support post-installation. Since dispensing quality can significantly vary based on maintenance and machine operation, our engineers promptly address adjustments and provide consultations after setup.