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  • Thailand / Product implementation case study: Tokyo Enesys (Thailand) Co., Ltd. Manufacture and machine products related to mechanical equipment, such as for power generation and chemical plants with machine tools!

Thailand / Product implementation case study: Tokyo Enesys (Thailand) Co., Ltd. Manufacture and machine products related to mechanical equipment, such as for power generation and chemical plants with machine tools!

30/04/2021
OKUMA TECHNO (THAILAND) LTD.

▲ 5-face machining double-column machining center "MCR-A5CII" installed in the production area of the factory

The head office, Tokyo Energy & Systems Inc. (Chuo-ku, Tokyo), was established in 1947 as “Tokyo Denki Komusho Co., Ltd.” From the post-World War II reconstruction era to today, the company has been involved in energy equipment-related construction work, focusing mainly on the construction and maintenance work of electric power projects for over 70 years, contributing to the development of Japan.

The company's Thai base, Tokyo Enesys (Thailand) Co., Ltd., was established in 2020 to support the remarkable development of Thailand. The company is located in the Bang Pakong District, Chachoengsao Province, about an hour's drive from Bangkok.

The company uses various machining machines made by OKUMA to manufacture equipment for plants and industrial equipment such as large equipment, skid products, and environmental equipment.


▲ Production area approximately 300m in length



We interviewed Mr. Tomohisa Ota (Hereinafter MD Ota), Managing Director of Tokyo Enesys (Thailand) Co., Ltd., about OKUMA 's products.

“The company OKUMA handles various machine tools, including 5-face machining machines, machining centers, and multitasking machines, and we had heard of their reputation of having a long track record of reliability and that their machine tools themselves are of excellent quality and machining accuracy.”


▲ MD Ota of Tokyo Enesys (Thailand) Co., Ltd.

"A major factor in our decision to install OKUMA machine tools at our factory is that the company has a base in Thailand and provides excellent after-sales service. They also have facilities that can educate Thai workers."

We regularly hold NC training at our Bangkok office. And for customers after the delivery of our machine, our machining and operation experts will conduct operation training using the actual machines. Through the training, we will solve any unclear points by carefully explaining the machining, operation, and functions to the customers.

"I am very pleased with the careful instruction on how to operate the machines. Regarding the support system, OKUMA has not only Japanese but also excellent Thai technical staff, and I am satisfied with the arrangement."


Mr. Verapol, the factory manager who attended the training, had this to say about the training.

▲ Factory Manager Mr. Verapol of Tokyo Enesys (Thailand) Co., Ltd.

"In the training, technicians of OKUMA Techno taught us how to operate the machines. Thanks for explaining how to use the machines in an easy-to-understand manner to our Thai staff so that they are now able to use OKUMA 's machine tools perfectly."


OKUMA 's "Thermo-friendly concept"


OKUMA's machine tools, such as lathes and machining centers, incorporate the unique intelligent technology "Thermo-free concept".

Machines and workpieces are affected by "temperature changes around the machine," "heat generated by the machine," and "heat generated by machining," which can significantly change machining accuracy.

The "Thermo-friendly concept" accurately controls thermal displacement and realizes high-precision machining in a typical factory environment based on the unique concept of "accepting temperature changes".

Controlling thermal displacement has various merits such as improved dimensional accuracy in multi-cavity machining and a reduction on the number of tool corrections.


This "Thermo-free concept" is also applied to the machine tools introduced below.


Machining tools installed by the company (partial list)


5-face Double Column Machining Center MCR-A5CII

<Product overview>
□ Axis movement: (max) X = 6,700 Y = 3,100 Z = 800mm
□ Effective gate width: 2,650 mm
□ Spindle rotation speed: 4,000min-1
□ A double-column structure for heavy-duty cutting that has sufficient rigidity
□ Cross-rail elevating guide surface with long precision life
□ Equipped with a rolling type table guide to realize smooth and accurate positioning
□ Spindle head replacement device that can perform multi-face machining with one setup
etc.


▶ Click here for details on MCR-A5CII (catalog available for downloaded


▲Large machining equipment capable of loading materials with a maximum length of 6.5 m
 

▲ The magazine can hold up to 50 pieces, and the tools can be changed automatically.


Vertical Machining Center GENOS M560-V-e

<Product overview>
□ Adopted the same double column structure as OKUMA's best-selling machine "MB-V Series"
□ Realized high-speed machining and high-precision machining
□ The standard Hi-Cut Pro function enables speed control and acceleration control adapted to the corner shape and arc shape during part machinings.
□ The thermo-friendly concept shortens the warm-up operation time and reduces the burden of dimensional correction when resuming machining
etc.


▶ Click here for details on GENOS M Series (catalog available for downloaded)


▲ Achieves straightforward thermal deformation with a mechanical structure that equalizes thermal displacement (thermo-friendly concept)


Horizontal 1-saddle Lathes GENOS L250Ⅱ-e


<Product overview>
□ Compact and high-speed operation increases productivity
□ Highly rigid structure with an installation width of 1,400 mm supports the load during powerful cutting.
□ V8 and V12 turrets are available
□ Boring bar up to ø32mm can be installed
□ 260mm from the front of the machine to the center of the shaft
□ Easy to approach the spindle, reducing the workload of the operator
□ Machine height: As low as 1,620 mm, it is easy to grasp the state of other machines and operators
□ The chip discharge port has been expanded 1.8 times compared to the conventional model etc.


▶Click here for details on GENOS LII Series (catalog available for downloaded)


▲ 1 saddle CNC lathe "GENOS L250II-e" that realizes high-precision, stable machining and high-speed machining. Compact, specialized in turning, global model suitable for mass production

▲ Automatic machining with V8 turret, highly versatile 3-claw chuck



MD Ota talks about the operability of OKUMA's machine tools.


MD Ota evaluates the usability of our machines as follows.

"The operability is very easy to understand and the machining can be done as requested. Our Thai staff also found it very easy to use. After the implementation of the machine, the work time was greatly shortened and the cost was reduced."

"We will continue to machine various products using OKUMA machine tools. We are confident that OKUMA, with their base in Thailand and excellent engineers, will be able to provide us with technical and machining advice. We look forward to continuing to work with them.”


▲ Lineup of the company's main products (from left to right: steel frame, steel frame, duct members)


Tokyo Enesys (Thailand) Co., Ltd.

92mu 6,Bang na-Trat Road,Thakham Sub-district,Bang Pakong District, Chachoengsao 24130 Thailand

Established in April 2020
90 employees


Tomohisa Ota
Managing Director

1995 Joined Tokyo Energy & Systems Inc. Performed maintenance work on machinery and equipment at TEPCO's Kashima Thermal Power Plant for 10 years. Later, he was dispatched to power plants in Bulgaria and Mexico as a manufacturer's instructor and was active both in Japan and abroad.
2016 Appointed as MD of TES Practicum Co., Ltd.
2020 Changed the company name to Tokyo Enesys (Thailand) Co. Ltd. and continues to work there up to the present.


Verapol Watcharasincharoen 
Factory & Marketing Manager


2008 Joined Siwa Testing Inspection & Consulting Co., Ltd.
2010 Joined Practicum Co.
Engaged actively in work mainly related to quality control and factory management at the factory.
2019 Joined TES Practicum Co., Ltd.
2020 Changed the company name to Tokyo Enesys (Thailand) Co. Ltd. and continued as Factory Manager up to the present.


If you are looking for a high-value-added machining center or CNC lathe in Thailand, please contact us using the form below.



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