Industrial brushes are used for various applications such as washing, cleaning, deburring, and painting. You can select and purchase brushes from mail order or catalogs, but have you found the ideal one?
In this article, we will introduce the advantages of having a manufacturer specializing in industrial brushes produce custom-made special one.
Once you use it, you can't let it go!
Why make industrial brushes to order
Industrial brushes are used in all kinds of situations, so they need the right shape, material, and durability. In addition to the brushing effectiveness and high durability, custom-made brushes have the following advantages:
Advantages of custom-made brushes
1. Perfect shape and specifications can be designed according to the application
2. Productivity can be improved
3. Reduce administrative costs
4. Easier quality control
5. Highly specialized products can be produced
6. Easy to ensure safety
Custom-made brushes can solve a variety of issues
High-quality, high-performance brushes have the ability to solve a variety of issues.
Automation of deburring work
Deburring work used to be done manually with an air leutor (carbide cutter). By changing to a deburring brush, work efficiency can be dramatically improved.
In the case of Company A, the cost of tools and workers was significant, so it was estimated that the cost could be reduced by 48% in total.
Approximately 48% cost reduction
Manual → Automation
・Significantly shortens machining time ・Reduces tooling costs ・Reduces labor costs
・Stable product quality ・Prevention of human error (outflow of untreated products, damage to cutters, etc.)
Lower cost than products from other brands
We receive many inquiries about deburring brushes of other brands that "have issues with price and usability".
In the case of Company B, the cost was reduced compared to the foreign-made brushes that had been used until then, while at the same time improving accuracy and usability by reviewing the dimensions, materials, and specifications.
Flow of custom-made brush production
Discussion & Proposal
Understanding the application, the object, the place of use, and the issues for the brush
Proposing the optimal shape, density, bristle length, and material
Estimating the improvement effect of the brush
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Design
Design brush to customer specifications
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Usage tests
Test with a sample brush and verify the effect
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Design adjustments
Fine-tune brush specifications as needed
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Orders, Manufacturing, & Delivery
Deliver the ideal customer-specific brush
(Manufacs are converted into data and saved)
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After-sales service
If you have any concerns during use, please contact us at any time.
Carefully designed by Japanese engineers
From 1 piece to mass production
Leave it to us for any matter with brushes
With the trend toward precision machining, wider variety and multiple applications in industries such as the automotive and electronics, custom-made brushes are making a significant contribution in Thailand as well.
It is the mission of a specialized manufacturer to respond to issues that may seem like, "How can brushes improve such things?” First of all, please consult with us about your concerns!
Left: Mikawa Office Right: Shizuoka Factory
Yusuke Uchida
Chief of Mikawa Sales Office
Aug 2017: Joined the company (Head Office Sales Department)
Nov 2021: Assigned the post of leader upon the establishment of the Mikawa Sales Office.
We design custom-made industrial brushes (deburring, polishing, cleaning, etc.). For customers from Thailand, please contact us using the form below.
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