Do you have trouble with the unpleasant smell of cutting oil?
Are you spending a lot of money to dispose of contaminated coolant fluid?
Sugino Machine has a machine that can solve such problems.
It is
"JCC-HM", a liquid-contamination/oil treatment unit launched in 2021.
It has been highly acclaimed in Japan, and we are producing dozens of units every month.
Although the product has only just been launched in Southeast Asia, it has already been implemented mainly at aluminum die-casting sites for home appliances, bicycles, and automobile parts.
Since die-casting is a greasy and dirty process, the machines are black at all sites.
Many sites suffer from strong odors, and everyone is very interested in the product.
Benefits of implementing the liquid-contamination and oil removal unit “JCC-HM”
The "JCC-HM", which is packed with Sugino Machine's proprietary technology, has the following features.
① Separates both chips and oil in contaminated coolant liquid ⇒ High cost performance
② No filter required, running costs and maintenance efforts are almost zero
③ A single unit can be used for multiple machine tools and machine centers
④ Suppresses the odor of cutting oil and improves the working environment
① Separates (removes) both chips and oil in contaminated coolant liquid ⇒ High cost performance!
Only JCC-HM can remove both chips (contamination) and oil.
Oil skimmers only remove floating oil, and filtration devices and cyclone filters only remove chips. JCC-HM enables removal work that requires multiple machines with a single unit.
Sugino Machine's proprietary technology for generating microbubbles is based on both the generation technique of microbubbles themselves and the "coalescer," a structural component that enhances the levitation of contaminants by promoting their floatation.
Additionally, contaminated coolant fluid is industrial waste, which is very expensive to dispose of. Longer-lasting coolant fluid reduces waste fluid costs, and JCC-HM is so cost-effective that it pays off for itself in just one year of use.
② No filter required, running costs and maintenance efforts are almost zero
Cyclone filters and filtration devices require filters, which incur running costs due to replacement parts, but with JCC-HM, there are no such costs. In addition, maintenance is easy as it can be cleaned by just rinsing it with water.
③ single unit can be used for multiple machine tools and machine centers
machine. However, JCC-HM can be used concurrently with multiple machines, regardless of the type, as long as it uses water-soluble coolant fluid. This makes it suitable for use in various manufacturing settings, including machining centers, lathes, grinding machines, and polishing machines, not limited to Sugino Machine-manufactured machines.
④ Suppresses the odor of cutting oil and improves the working environment
At sites where water-soluble coolant fluid is used, the peculiar and unpleasant smell caused by bacteria due to heat and humidity bothers workers. Although cyclone filters and filtration devices cannot remove stenches, JCC-HM is highly effective in removing bad odors and has been highly evaluated in this respect as well.
JCC-HM has many benefits with just a single unit. There is currently a demonstration unit in Malaysia, and when considering its purchase, you can assess its effectiveness in practice. *We are considering to prepare demonstration units also in other countries.