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Your Trust, Our Responsibility – Nano Seimitsu’s new common sense of quality assurance (PART 2)
01/06/2022
Samurai Asia Editorial Department
Quality assurance by automatic sorting machines, various automatic machines, and manual sorting
Pre-shipment 100% inspection
Pre-shipment 100% sorting to thoroughly prevent the outflow of defective products. Quality improvement through feedback to production.
"Pre-shipment 100% Sorting" is to check all manufactured products and prevent the outflow of defective products.
With customers' acceptance criteria becoming stricter and stricter these days, where even one defective outflow per million pieces is not tolerated, quality improvement in the manufacturing process alone is not enough to handle the sheer number of products.
Nano Seimitsu offers a full lineup of automatic sorting machines / visual inspection machines / eddy current flaw overflow testing machines / sorting contract services, etc., which are necessary to ensure "Perfect Pre-shipment 100% Sorting”.
We offer the best solutions for customers who have quality control concerns, such as those who want to promote automation and labor saving but are hindered by budget, or those who do not know where to automate between the production process and the shipping.
ViZiON, the fastest sorting machine and KEYENCE’s in-line projection image measuring instrument
Nano Seimitsu's original sorting machine that combines an automatic sorting machine from Taiwanese manufacturer ViZiON and an in-line projection image measuring instrument from KEYENCE.
UAZNC's high-speed automatic sorting machine
A high-speed automatic sorting machine equipped with 8 CCD cameras. This one unit covers inspections of dimensions, deformation, mix, and visual.
Nano Seimitsu’s sorting contract and agency services
We offer sorting services. We can sort 50,000 to 100,000 pieces per day. (Depending on cycle time)
Nano Seimitsu has formed a business alliance with TRIGO QUALITY SERVICES, a leading manual sorting business entity, and has installed an automated sorting house in the TRIGO Rayong office and started contract sorting services.
TRIGO QUALITY SERVICES (THAILAND) Co.,Ltd.
Semi-automatic visual inspection using Techman's collaborative robots
A visual inspection is performed using a Techman robot with a built-in camera in a collaborative robot.
Visual sorting by TRIGO (inspection service) for zero defective products
TRIGO has inspectors in Eastern Seaboard, Chonburi, and Bang Na. They provide quality-check services mainly to Japanese and western automotive parts manufacturers.
DECSYS’s visual inspection equipment
Just feed the workpieces manually. By automating the sorting inspection only, quantitative inspection can be performed at low cost.
Toshiba’s AI image automatic inspection package
Toshiba's unique AI image inspection technology using the non-defective product learning method automates the inspection process. Non-defective product learning by the threshold optimization method prevents defective products from being over looked and reduces the number of false positives.
Hardness / structure / material inspection
ViZiON automatic sorting machine + ELOTEST IS3
Eddy current flaw detector as an option
By attaching the ELOTEST IS3 made by Rohmann of Germany to a ViZiON automatic sorting machine, it is possible to perform high-speed automatic sorting and eddy current flaw testing at the same time.
Hardness / structure / material inspection
FTS-eddy1: non-contact, non-destructive eddy current flaw testing machine for metal products
Materials that cannot be visually identified and heat-treated defective products can be detected and reliably eliminated.
Parts feeder
Low-priced custom-made parts feeders that are indispensable for image processing equipment and automatic machines are provided.
Scratch prevention recovery device
This device avoids contacts between workpieces discharged from a high-speed automatic sorting machine and prevents dents and scratches.
Hopper
The feed rate is adjusted and products are automatically fed to the parts feeder without the need for manpower or the presence of workers during nighttime operations.
Packing
We can provide packing machines that meet various requirements such as manpower saving and partial automation.
カニン ／ Kanin Hongsunirundon
Marketing & Purchasing Manager
We are also active in developing new equipment.
The high-speed automatic sorting machine from China's UAZNC, which was scheduled to make its debut at SUBCON Thailand 2022, ASEAN's leading industry outsourcing and business matching event, is equipped with 8 cameras and can instantly determine acceptability from the vertical, horizontal, and diagonal directions.
And the collaboration machine, which combines an automatic sorting machine from Taiwanese sorting machine manufacturer ViZiON and an in-line projected image measuring instrument from KEYENCE, enables instant dimensional inspection of cut-machined products with extremely tight tolerances of 10μ. It is possible to do 100% inspection at a rate of 100 to 150 pieces per minute, 20 to 40 times faster than inspections performed by workers.
Trend and quality analysis using analysis software MQA for intrinsic quality improvement
Post-shipment quality control
Nano Seimitsu's ZERO DEFECTS does not end with the shipment of products that have passed 100% inspections.
Since the LQS data acquired in the production process is accumulated as big data, the analysis software "MQA (Mass Quality Analysis)" can be used for:
(1) Analysis of process capability for each item and each person in charge
(2) Equipment condition diagnosis based on the process capability of each machine
(3) Evaluation and monitoring of people based on the process capability of each worker
(4) Analysis of change point management to obtain accurate and important hints, in orde to implement intrinsic quality improvement.
▶ KAIZEN at a Thai manufacturing site that can be achieved by introducing
大石 修寛 ／ Nobuhiro Oishi
Managing Director
Nano Seimitsu handles 2 brands of automatic high-speed sorting equipment: ViSiON, made in Taiwan, and UAZNC, made in China.We have developed a new sorting machine for "SUBCON Thailand 2022".
UAZNC's automatic sorting machines are equipped with 8 CCD cameras, two of which have special lens cameras that can view 360 degrees of outer diameter / 360 degrees of inner diameter.Until now, sorting cold forged products such as screws and nuts have been the mainstream for ViSiON of Taiwan, but by combining with a KEYENCE’s laser, it has become the latest high-speed automatic sorting machine with cameras and lasers that can inspect cut-machined products and polished products that require an accuracy in the 10μ range.We will continue to develop innovative technologies that we believe would be useful.
Go to quality control in the process
