The combination of function-specific modules with a width of 600 mm completes everything from washing/drying to transporting ! By adopting CNC control and modularity, it is possible to respond freely to changes in production plans.
The newly developed "Swing Aim Wash" constantly sprays cleaning water perpendicular to the hole, because three servo axes – namely, the rotation axis of the workpiece, the up-down and left-right axis of the of the nozzle - move synchronously. Realizing high-precision washing/drying in a short time. (Patented)
In addition, since it is CNC controlled, the aiming position and washing time can be freely adjusted by changing the program. There is a trick to ensure that chips are removed from the tap. Chips cannot be removed unless the washing water is applied straight to the hole. Please see this video taken with a high-speed camera.
Line changes freely by combining modules Respond flexibly to changes in production plans
By adopting modularity, the cleaning line can be completed simply by combining each module of washing/drying to transporting. It is also possible to use modules between factories when needed, with only the functions they need.
Examples of modules by 6 functions that can be freely combined
| Rough cleaning | Cutting oil removal and minimization of oil carry-over to the next process |
|---|---|
| High-pressure cleaning | Chip removal from tapped holes and oil passages / crossed hole deburring |
| Rinse cleaning | Overall finish cleaning / chip removal from tapped holes |
| Air blow | Whole drying / work piece heating |
| Vacuum drying | Blind-hole drying, complete drying / ensuring quality in inspection processes |
| Transporting | Automation |
▲Example of configuration of automatic washing line using "JCC-Module" (rough cleaning→ rinse cleaning→ air blowing)
We are planning to exhibit the actual machine at METALEX2022! Until now, there were no demonstration machines in Thailand, but now, we will respond to cleaning tests and up-close observation of actual machines as needed upon request.